Wednesday, 28 October 2009

The Fire Drake Files No.2 - Darjeeling & Himalaya Class B tank engine

I was entranced by film footage of the Darjeeling and Himalaya Railways many years ago and a preserved locomotive from the DHR visited the Launceston Steam Railway over the summer. It didn't come all the way from India for it now lives a life of restful ease in the UK.

What captivated me from then start was an aerial view that must have been filmed by a helicopter of a small but big-hearted little train struggling up the sort of scenery a fantasy writer would like to have imagined. It was obviously working hard but seemed to have lost its way slightly for it went round and round in circles while climbing all the time. It looped around conical hills with an abyss in every direction and sometimes gave up climbing and went backwards - except it didn't go down the hill but lost its way again and, in a cruel trick of fate for a train that must have wanted to freewheel downhill so much, it went up the hill backwards (just like the David Bowie song).

How could a train get so confused?

The Darjeeling train even went down what appeared to be a rabbit hole in its search for the summit, perhaps slyly reasoning that going into the ground would offer some downward relief but - no - it just came out at the other end of the burrow a bit higher up again.

And this was what made me like the Darjeeling & Himalaya Railway so much. As the little train struggled out of its hole, the passengers - all dressed in brilliant white - sportingly leapt off the carriages and ran up the side of the embankment next to the tunnel mouth. Relieved of some of its burden, the little tank engine put on a spurt of speed and rattled round another loop to line itself up with another tunnel some distance above the last one. As it came out of the curve and dug its wheels in to reach the tunnel as fast as it could, the passengers scrambling up the bank must have been regretting their decision to jump off but even from a distance they seemed to be grinning. As the fastest climbers reached the higher track, the engine dived into the tunnel before them. As the tunnel swallowed the train the passengers hurled themselves at the train and somehow they all got back on, even if their friend shad to pull them aboard bodily.

It looked like the happiest railway service in the world. Although built by the British as a strategic objective in an attempt to add Tibet to their empire, the Indians found ways of getting the most fun out of it.

And as the last passengers clapped each other on the back and laughed again before being plunged into darkness once more, I wanted to join them. For how many people have raced a train on foot and won?

So when a Darjeeling & Himalaya Class B tank engine came to Cornwall I had to go and see it. I was too late to ride behind but I didn’t mind because I’d come to just see it.

It’s an odd looking machine with front and rear overhangs almost as long as its wheelbase but I really like it. There’s an enormous coal bunker in front of the cab but a tiny saddle tank between chimney and dome. It doesn’t look big enough for an engine this size and it isn’t – it’s supplemented by a well tank under the footplate and between the frames ahead of the front axle. The saddle tank probably doesn’t qualify as a saddle tank On the DHR, they called them collar tanks. Some engines has extensions to the well tanks ahead of the cylinders to increase water capacity a little further. Some people reckon the added capacity was negligible and that their real purpose was to stop the engine toppling over if it ever de-railed, an important point considering the vertical tendencies of the terrain. To my mind these wing plates are little pannier tanks and, when you consider that the engines ran with tenders as well, the attempt to classify this type of tank engine descends into anarchy.

The important thing about these engines, though, is that they worked incredibly well at their allotted task from 1879 onwards. This particular engine, DHR No. 19, was built in 1889 by Sharp Stewart with 11” by 14” cylinders and worked on the DHR until 1960 when it went to the USA. It was bought by Adrian Shooter in 2002 for use on his Beeches Light Railway at Steeple Aston in Oxfordshire and it often visits other narrow gauge railways.

I understand that a significant amount of work had to be undertaken on the track on the LSR to take this engine. Although it weighs 13 tons, the baby Hunslets that live at Launceston weigh only 6 tons and they make the engine of the toy train from Darjeeling look massive.

In Switzerland they relied on a rack of teeth between the rails for adhesion but the DHR tanks habitually manage to climb 1 in 3 gradients without slipping, so somebody knew what they were doing when they laid out these little engines on the drawing board. Not only were they well designed and well made, they were well maintained, for anything less would not have made such strenuous operation possible.

On thing I didn’t appreciate was that they had a crew of 6. So where did they all go? There was an engine driver and a fireman plus two coal men, one standing on the right hand running plate and the other in the coal box itself. The other two crew were the sandmen. Gravity or steam sanding was found to be never as good as an experienced human hand so two men sat on each end of the front buffer beam feeding sand from a box between them. That’s how the British managed without a rack system.

I think it’s significant that I’d already bought secondhand the Loco Profile covering the Darjeeling Tanks several years before, in the excellent bookshop at the Launceston Steam Railway. This was the only profile available at the time that interested me. My principle enthusiasms have always been cars followed by motorbikes but there are exceptional steam engines that interest me from time to time and the Darjeeling and Himalaya Railway B Class is definitely one of them.

This is the turbo generator set for the big headlamp – it looks like it would do well on my Hillman Imp!

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Saturday, 29 August 2009

Vintage Thing No.12.2 - The Trojan Utility engine again

I often visit the Launceston Steam Railway. It's a kind of drop in centre for the oily fingered and connoisseurs of Vintage Things. Since last year, they've made a few changes to the displays in the workshops. For the early part of the summer the place was closed but on a wet and dreary day last month I dropped in and - lo and behold! - found a cut away engine of the Trojan two stroke engine.

Previous examinations of these Vintage Things offered some answers but raised more questions. A close look at the engine was what I really needed - don't bother looking under the bonnet, it's under the floor.

There's always been at least one Trojan car in the little museum at the Launceston Steam Railway but now there's a van this splendid cut away examples of the extraordinary engines these things have.

But don't worry - no working examples of Trojan engines were harmed or destroyed in making this display. I was assured that the cut-away was produced using a very old engine that had been long abandoned in a ditch and if you look closely you can see how pitted the components are under the Hammerite paint.

I paid this exhibit some close attention and soon came to the attention myself of one of the museum's helpers who knew the proprietor and also owned Trojans. I took the opportunity to ask him some searching questions and now feel that the answers are beginning to outweigh the questions on these machines. Unfortunately, I didn't ask him his name so can't credit him in enlightening my darkness.

Here's the horizontal cylinder block, such a long under square affair that I doubt if the Trojan even featured on the contemporary RAC taxation rating system.

Note the transfer ports and the cut out at the top of the wall separating the cylinders. This is what makes it a split single - the combustion chamber is shared. The cylinder head is detachable and there are threaded inserts in the top of each piston. However, these are not designed to be removed after fitting - at least easily - and are treated with a saline solution such as ammonium sealiac (I think that's what this chap called it). The idea is that they are corrosion welded into place. Consequently, I can't imagine two-stroke Trojan's ever suffering from head gasket problems. Click on the image to enlarge it for a better look.

These are the moving parts of the Trojan engine, all seven of them. What strikes me most is how flimsy those conrods look. They genuinely are designed to bend. Each pair of pistons has a leading piston although they catch up with each other at top and bottom dead centre. By comparison to those tall thin pistons and conrods that look like by Giacometti's idea of a Daddy Long Legs, there is an enormous flywheel of steam engine proportions. It all looks like it shouldn't work but it does and beautifully.

I asked my informant if the Trojan engine had ever been tuned and hes aid only for trials use. "It's a slogger and goes on for ever, albeit very slowly. I'd use mine more often if it weren't for the speed of today's traffic."

Perpetual motion? Not quite but nearly indestructible. Hounsfiled designed the Trojan for extreme economy and reliability and the complication of a four stroke with all their unnecessary valves ruled them out from the word go.

The chassis was described to me as an open punt and the petrol filler is in the middle of the bonnet. It lacks any sort of seal so - no problem - Hounsfield put a water drain tap on the petrol tank that feeds the carburettor by gravity. There is then a long induction tract that must enhance the Trojan engine's torque characteristics even more.

Hounsfield almost deliberately defied convention in so many ways with these cars but wisely ensured they looked reasonably normal, at least from a distance. That way the punters weren't put off. Wasted space was not so much of a consideration as extreme economy and reliability.

Apparently, he made more money out of a design for a folding camp bed for the British Army. I reckon he's one of the unsung heroes of British automotive design.

The old van in the background is something of a film star. It appeared with Derek Nimmo in One of our Dinosaurs is missing painted a different colour as a laundry van. And - no- this Trojan was not the dinosaur in question.

It's always interesting to look at someone's vision of motoring for the masses. There's something very egalitarian about Leslie Hounsfield's Trojan. I look upon it as a kind of English Model T Ford. They were contemporaries and both were unconventional in their approach to putting the world on wheels. In a parallel universe Laurel and Hardy might have driven/smashed up a few.

I asked about the later supercharged version, the engine drawing of which had intrigued me so much right at the start of my investigations into all thing Trojan. Were any of these tuned?
My informant couldn't say. He thought not.

"There must easier ways of going quickly," he said. "They were terribly thirsty, though, and had a very distinctive sound. When the Perkins P3 diesel was offered as an option, demand for
the old engine almost finished over night."

So, while the original oh-my-God-the-conrod's-are-so-spindly version has no sporting pretensions beyond a successful career in classic trials, the jury's still out on the blown variety.

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